When working with concrete anchors and
fasteners, there are a number of tools and equipment that can make the
installation and usage of anchors easily and more efficient. These
include drill bits and hammer drills. Read on for more detailed information about the equipment most commonly used with concrete anchors.
Hammer Drills
The
term hammer drill refers to a drill that has a movement that goes up
and down in a chuck and has a rotation motion- the bit turns in the
chuck. There are many manufacturers of hammer drills.
There
are two basic types of hammer drills. One type is the hammer drill that
has a standard Jacobs style chuck i.e. a chuck where the chuck key is
used to tighten the chuck against the bit. The second type is the
keyless chuck that does not require a chuck key. These are commonly
referred to as SDS,
SDS+, SDS Max and Spline. Each one of these keyless chuck bits fit into
different types of hammer drills. The SDS and SDS+ fit into the same
chuck and the SDS Max fits into larger drills. The spline carbide bit
is used with another style of hammer drill. It is very important that
the proper bit is matched up with the proper drill because the bits are
not interchangeable and will not work in a drill that is not designed
for the specific style of bit. All safety precautions designated by the
drill manufacturer should be read and carefully followed. The
instruction manual or owner's manual is very important to use during the
entire installation process. Safety goggles and earplugs should also be
worn when using hammer drills. Newer hammer drills have a clutch built
into them and if the bit and if the bit should get bound in the hole,
then the motor will disengage. Older models may not have this feature so
the operator should be aware of the lack of this important safety
precaution. When using hammer drills without a clutch it is important
that the operator understands the risks involved. If the bit should get
bound up in the hole, there could be enough power to break the
operator's wrist or throw the operator from a ladder.
Carbide Tipped Drill Bits
Carbide tipped drill bits
must be used when drilling holes in concrete. Holes drilled in concrete
that will be used for concrete fasteners must meet ANSI standards since
hole tolerance is critical. All SDS, SDS+, SDS Max and Spline bits meet
these standards and have assured critical hole tolerances that are
required. The straight shank bits that are used in Jacob's style chucks
may not meet ANSI standards and may not be suitable for drilling holes
for concrete anchors. Most high quality straight shank bits meet
standards and the packaging will state if the bits meet ANSI standards.
The carbide at the end of the bit crushes the concrete from the hammer
motion of the drill and the flutes remove the dust from the hole. Flute
design is critical for efficient dust removal, as the drill will only be
able to drill as fast as the dust is completely removed from the hole.
Hammer
The wedge anchor, sleeve anchor, drop-in anchor, concrete strike anchor and hammer drive anchor
require the use of a hammer to either set the anchor or pound the
concrete anchor into the hole in the base material. It is important to
use a lighter hammer on smaller anchors and a heavier hammer for large
diameter anchors. It important when using sleeve anchors and wedge
anchors that the nut is placed on the threaded portion of the anchor to
protect the threads from possible damage while striking the anchor with a
hammer. Make sure the anchor is struck perpendicular because smaller
diameter anchors (such as 1/4") may bend if not struck properly. It is
very important to wear safety goggles when using a hammer to install
concrete fasteners.
Wrench
The
type of wrench used will be an individual choice based on the
particular application the concrete anchors are being used for. All the
nuts used with concrete fasteners are standard and require no special
tools. For example, a 3/8" wedge anchor requires a 3/8" nut. The sleeve
anchor is the only anchor where the nut does not match in this way.
Since the sleeve anchor
has a sleeve that goes over the stud, the stud is smaller than the
designated diameter. When working with sleeve anchors, the nut will be
one size smaller than the diameter of the anchor. For example, a 3/8"
sleeve anchor requires a 5/16" nut. The wedge anchor has torque values
associated with each diameter and a torque wrench may be used to insure
that the wedge anchors are torqued properly.
Vacuum
After
the hole is drilled into the base material, the hole needs to be
cleaned out properly before installing the concrete fasteners. Base
material dust can decrease the holding values allowing the anchor to
slip. A large amount of dust may not allow the anchor to be fully
embedded into the base material properly. A vacuum can be used in
conjunction with a wire brush to ensure that all dust is removed from
the hole. When using a vacuum, first suck out all of the dust that was
created during drilling and then use a wire brush in the hole then
vacuum the rest of the dust.
Compressed Air
Compressed
air using an air compressor or a blow-out-bulb may be used to remove
the dust from the hole in the base material. Compressed air should also
be used in conjunction with a wire brush to insure complete dust
removal. It is important to blow out the hole, then use a wire brush and
finally blow out the hole again.
Wire Brush
The
wire brush should be sturdy enough to be bale to scrape the walls of
the hole in the base material and should be moved up and down the entire
depth of the hole. Using a vacuum or compressed air along with a wire
brush will help ensure complete dust removal.
All of these accessories and tools will help ensure that the drilling for and installation of concrete anchors
for your specific application goes smoothly. Always remember to
reference manufacturer's instructions and safety precautions as well.
Please remember with all fastening jobs to keep safety in mind. Always follow safety instructions on all tools, and refer to manufacturer's installation instructions when available and always remember to wear safety goggles!
Article written by: Michael Pistorino, Concrete Fastener Specialist