When drilling into concrete, the use of a hammer drill and a carbide drill bit
is essential for making a good quality hole with little effort on the
operator's part. The means by which concrete is most efficiently drilled
is through first breaking up the concrete then removing the dust from
the hole. Breaking of the concrete is done with the hammer motion of the
hammer drill and the carbide tipped bit. Dust removal is critical
because the hole can be drilled only as fast as the dust is removed.
Dust removal is accomplished by the flutes in each carbide bit used for
drilling into concrete, brick or block.
When using carbide bits and hammer drills for
anchoring to concrete it is important that the hole size meets the
anchor size requirements. In order for anchors to work successfully,
hole size is critical.
It is also very important to use bits that
meet ANSI standards. ANSI stands for American National Standards
Institute. The ANSI was founded in 1919 as a non-profit, private
organization that acts primarily as a standards coordinator and approval
body. Many years ago, different manufacturers of anchors would
manufacture anchors and bits to their own tolerances. This meant that
carbide bits had to be manufactured and sold by a specific company.
Confusion among customers resulted since different anchors were being
used with different bits. It was decided that a standard for the
industry should be created and adhered to by all anchor and bit
manufacturers. The ANSI standard that pertains to concrete bits is
B212.15 and gives a range that finished diameters for rotary and
concrete drill bits must meet. Included below is a chart showing the
minimum and maximum tolerance ranges for each size of concrete anchor.
| Diameter of Drill Bit |
Minimum Diameter |
Maximum Diameter |
| 1/8” |
.134” |
.140” |
| 5/32” |
.165” |
.171” |
| 3/16” |
.198” |
.206” |
| 7/32” |
.229” |
.237” |
| 1/4” |
.260” |
.268” |
| 5/16” |
.327” |
.335” |
| 3/8” |
.390” |
.398” |
| 7/16” |
.458” |
.468” |
| 1/2” |
.520” |
.530” |
| 9/16” |
.582” |
.592” |
| 5/8” |
.650” |
.660” |
| 11/16” |
.713” |
.723” |
| 3/4” |
.775” |
.787” |
| 13/16” |
.837” |
.849” |
| 27/32” |
.869” |
.881” |
| 7/8” |
.905” |
.917” |
| 15/16” |
.968” |
.980” |
| 1” |
1.030” |
1.042” |
| 1-1/8” |
1.160” |
1.175” |
| 1-3/16” |
1.223” |
1.238” |
| 1-1/4” |
1.285” |
1.300” |
| 1-5/16” |
1.352” |
1.367” |
| 1-3/8” |
1.410” |
1.425” |
| 1-7/16” |
1.472” |
1.487” |
| 1-1/2” |
1.535” |
1.550” |
| 1-9/16” |
1.588” |
1.608” |
| 1-5/8” |
1.655” |
1.675” |
| 1-3/4” |
1.772” |
1.792” |
| 2” |
2.008” |
2.028” |
Carbide bits that are designed for drilling holes for concrete
anchors come in four styles that reflect the hammer drill that they if
into.
Straight Shank: The straight shank bit
shank (the part that fits into the drill) is smooth and can be round or
hex. They fit into a Jacob's style chuck that requires a chuck key.
Hammer drills that have Jacob's style chucks are referred to as a
mechanical type hammer drill. This means that the striker does the
hammering and the drill actually hits the end of the bit- metal against
metal. This type of hammer drill hammers up to 48,000 blows per minute
and rotates 900 rpm to 2,500 rpm.
SDS or SDS Plus (SDS+): SDS
stands for Slotted Drive System, Spline Drive System or Schnell
Drilling System bits. They are all the same shank which is slotted and
have curved recesses that fit into keyless chucks. This allows the bit
to move within the chuck, creating a much harder impact than a standard
Jacob's style chuck hammer drill. The types of hammer drills that have
keyless chucks are referred to as rotary hammer drills. They are
electronumatical- which means the striker ensures that the hammer bit
doesn't hit the end of the bit. This mechanism results in a quieter,
more efficient design for drilling concrete. The typical SDS rotary
hammer drill hammers at 4,100 blows per minute and rotates at 750 rpm
and can be switched from rotation only to rotation & hammering. The
largest diameter drill bit for the SDS rotary hammer drill is 1-1/8".
SDS Max: The SDS Max carbide bit
is a larger diameter shank than the regular SDS bits. To compare the
two- the SDS diameter of the shank is about the size of your small
finger while the SDS Max diameter is about the size of your thumb. These
types of hammer drills are referred to as "combi hammers" because they
have 2 settings- hammer & rotation as well as hammer only. In other
words, they are designed to either drill holes in concrete using carbide
bits or chisel concrete using special chisels. These types of drills
also utilize the electronumatical system for hammering but these hit
much harder than the smaller SDS style hammer drills. The typical
performance of a combi hammer bit it 2,800 blows per minute and a
rotation of 360 rpm. These drills typically take up to a 2" bit.
Spline: Spline carbide bits
are of an older style that fit into many different hammer drills. These
bits are designed for the spline chuck hammer drill. The bits have fins
(or "splines") that fit into the chuck and create a very positive
connection and are locked in with a key. The typical hammer drill's
performance that utilizes these spline bits is 1,300 to 2,700 blows per
minute. The rotation speed is 140 to 300 rpm.
Below is a list of manufacturers that make the different types of drills used with each style of carbide bit:
Straight Shank Bits
AEG, Black & Decker, Bosch, DeWalt,
Hitachi, Hilti, Kango, Makita, Metabo, Milwaukee, Porter Cable, Ramset,
Red Head, Ryobi, Skill
SDS, SDS-Plus, SDS+
AEG, Black & Decker, Bosch, DeWalt,
Hitachi, Hilti, Kango, Makita, Metabo, Milwaukee, Porter Calble, Ramset,
Red Head, Ryobi, Skill
SDS Max
Black & Decker, Bosch, DeWalt, Hitachi, Hilti, Kango, Makita, Metabo, Milwaukee
Spline
AEG, Black & Decker, Bosch, DeWalt, Hitachi, Kango, Makita, Metabo, Milwaukee, Ramset, Red Head, Ryobi
Below are links to each of the hammer drill
manufacturers listed above. You can find a wealth of more information
about each unique manufacturer by visiting the links below:
AEG® Power Tools - AEG Power Tool Corporation
Bosch® Power Tools & Drills- Robert Bosch Power Tool Corporation
B&D - Black and Decker US, Inc.
Hilti® Hammer Drills - Hilti of America, Inc.
Hitachi® Concrete Drills - Hitachi Power Tools USA, Ltd.
Kango® - Kango Wolf Power Tools, Inc.
Makita® Concrete Drills - Makita USA, Inc.
Metabo® - Metabo Corporation
Milwaukee® Drilling Equipment - Milwaukee Electric Tool Corporation
Porter Cable® - Porter Cable Corporation
Ryobi®C Concrete Drilling Tools - Ryobi American Corporation
All of the carbide bits explained above as
well as the drills from these manufacturers work together to ensure
that a hole is drilled into concrete properly and safely. Choosing the
correct bit and drill for your application will help your project be a
success!
Please remember with all fastening jobs to keep safety in mind. Always follow safety instructions on all tools, and refer to manufacturer's installation instructions when available and always remember to wear safety goggles!
Article written by: Michael Pistorino, Concrete Fastener Specialist