Tapcon® is a brand name for high quality concrete screws.
The name was derived from its own definition — an anchor that "TAPs
its own threads/grooves into CONcrete." The Tapcon® was patented in 1976
by ITW Buildex as the first masonry screw. Tapcon® concrete screws are
self-tapping screws that are used to anchor a fixture into solid
concrete, brick or block. This screw has alternating raised and lowered
threads with diamond cut notches (sometimes referred to as Hi-Lo®
threads). This Advanced Threadform Technology™ offers superior pull-out
resistance and stability. These Hi-Lo® threads also allow for fast and
complete dust removal, which permits the Tapcon® to consistently tap its
own high quality threads. Concrete screws that are not Tapcon® brand
work in a similar manner but are undeniably different from the original
Tapcon®. No other screw performs as well as original Tapcons.
Tapcons can be used in solid concrete as well as in brick and block base material. Tapcon® concrete screws
can be used in a variety of applications ranging from light duty to
medium duty. Some common applications for Tapcons are attaching furring
strips, wood headers or plywood to concrete; mounting a flat TV above a
brick fireplace; fastening conduit straps and electrical boxes to a
brick or block wall; installing sub-flooring to masonry floor.there is a
seemingly endless list of uses for this versatile screw!
Other common names for a Tapcon® are:
| Concrete Screw |
Masonry Screw |
Confast Screw |
| Consert Screw |
Con-Sert Screw |
Cement Screw |
| Kwik-con |
Ruff-nex |
Titan |
| Tapper |
The Original Tapcon |
The Blue Screw |
| Self Tapping Screw |
SS Concrete Screw |
|
Tapcons are made from carbon steel with a special coating called
Climaseal®. Climaseal® coating is applied in multiple stages using a
dip-spin technology and provides extra corrosion resistance. All generic
concrete screws
are also blue in color, however the only similarity to the Climaseal®
coating is the color. It is the Climaseal® coating that allows Tapcons
to be used in ACQ treated lumber.
Tapcons are also available in 410 stainless steel with a Climashield™
coating. The Climashield™ coating is applied in a three coat, dip-spin
process that further enhances this product's corrosion resistance.
Tapcons are available in two head styles: Slotted Hex Washer Head and Phillips Countersunk Flat Head.
Standard Blue Tapcons are available in the following sizes:
| 3/16" x 1-1/4" |
3/8" x 2-1/2" |
3/16" x 1-1/4" |
| 3/16" x 1-3/4" |
3/8" x 3" |
3/16" x 1-3/4" |
| 3/16" x 1-3/4" |
3/8" x 4" |
3/16" x 2-1/4" |
| 3/16" x 2-3/4" |
3/8" x 5" |
3/16" x 2-3/4" |
| 3/16" x 3-1/4" |
|
3/16" x 3-1/4" |
| 3/16" x 3-3/4" |
|
3/16" x 3-3/4" |
| 3/16" x 4" |
|
3/16" x 4" |
| |
|
|
| 1/4" x 1-1/4" |
1/2" x 2-1/2" |
1/4" x 1-1/4" |
| 1/4" x 1-3/4" |
1/2" x 3" |
1/4" x 1-3/4" |
Installation of a Tapcon® concrete screw is a simple process. Follow the steps below to install these concrete screws.
- Using a hammer drill and a correctly sized carbide tipped
masonry bit, drill a pilot hole 1/4" deeper than the screw will be
embedded.
** Important note: Hole tolerance is
critical when installing Tapcons. The 3/16" diameter Tapcon® requires a
5/32" bit, and the 1/4" diameter Tapcon® uses a 3/16" bit.
- Next, clear the hole of all debris and insert the Tapcon®
concrete screw through the hole in the fixture and into the hole in the
base material.
- With a standard drill, slowly drive the Tapcon® screw into the hole in the base material.
** Important note: Hex Head Tapcons require a
5/16" nut setter. The Phillips flat head Tapcon® requires a #2 bit tip
for the 3/16" diameter screws and a #3 bit tip for the 1/4" diameter
screws.
Even with its small size and ease of use, Tapcon® concrete screws
still offer considerable holding values. It is important to remember
that the holding power of any anchor is always dependent upon the
quality and strength of the base material, depth of embedment and proper
hole size. When comparing technical data for different manufacturers,
it is important to determine what values are being given - ultimate load
ratings or working load ratings. Either term is acceptable, but it is
important that when comparing products equivalent values are used.
Below is pull out, shear and tension data values for standard Blue Screws:
Pull Out Values – Concrete
|
|
2000 psi
|
4000 psi
|
5000 psi
|
|
|
1"
|
600
|
650
|
800
|
|
3/16"
|
1-1/2"
|
1090
|
1090
|
1220
|
|
|
1-3/4"
|
1450
|
1460
|
1730
|
|
|
1"
|
750
|
800
|
950
|
|
1/4"
|
1-1/2"
|
1380
|
1820
|
2170
|
|
|
1-3/4"
|
2020
|
2380
|
2770
|
Shear Values – Concrete
|
|
2000 psi
|
4000 psi
|
5000 psi
|
|
|
1"
|
720
|
720
|
860
|
|
3/16"
|
1-1/2"
|
860
|
860
|
860
|
|
|
1-3/4"
|
870
|
990
|
990
|
|
|
1"
|
900
|
1360
|
1440
|
|
1/4"
|
1-1/2"
|
1200
|
1380
|
1670
|
|
|
1-3/4"
|
1670
|
1670
|
1670
|
Tension and Shear in CMU (1" embedment)
|
|
Anchor
|
Light
|
Medium
|
Light
|
Medium
|
|
Diameter
|
Weight
|
Weight
|
Weight
|
Weight
|
|
3/16"
|
220
|
340
|
400
|
730
|
|
1/4"
|
250
|
500
|
620
|
1000
|
Holding values for the stainless steel Tapcons are as follows:
Pull Out Values - Concrete (3000 psi, cured 40 days)
|
|
1"
|
1-1/4"
|
1-1/2"
|
1-3/4"
|
|
3/16"
|
964
|
1080
|
1360
|
1595
|
|
1/4"
|
1381
|
1616
|
2041
|
2332
|
Pull Out Values - Hollow Block
|
|
3/16"
|
540
|
|
1/4"
|
754
|
Shear Values
|
|
|
|
|
3/16"
|
1-1/4"
|
1460
|
1096
|
|
1/4"
|
1-1/4"
|
1622
|
1218
|
The holding values in the charts above are ultimate holding values for
the list of embedments shown. A safety factor of 4:1 (or 25%) is
generally accepted as a safe working load. For example, if the ultimate
shear value for a 1/4" diameter Tapcon® with a 1-1/2" embedment in 4000
psi concrete is 1380 lb., then the safe working load for that screw is
345 lbs. It is also important to remember that this value is the holding
value for one Tapcon® screw. If eight concrete screws will be used to
fasten a fixture, the combined shear value would be 2,760 lbs. (345 lbs.
X 8 screws).
Even though Tapcons are small in size and are easy to install, these
concrete screws are still resourceful fasteners. They are available in
both standard Climaseal® coated and stainless steel and are offered in
two head styles in a variety of lengths to meet a wide range of
requirements.
Please remember with all fastening jobs to keep safety in mind. Always follow safety instructions on all tools, and refer to manufacturer's installation instructions when available and always remember to wear safety goggles!
Article written by: Michael Pistorino, Concrete Fastener Specialist