Signs within buildings
which signal directions, designate room numbers, inform the public of
evacuation routes and exits are only some of the many posted important
notices that need to be attached to concrete, brick or block. It's hard
to think of any location open to the public that doesn't require
signage. Schools, factories, office buildings, parking garages and
restaurants are all places in which signs need to be fastened to
concrete or brick base material. There is a wide variety of different
fasteners that can be used for attaching signs of all shapes and sizes.
It is essential to consider a number of different questions before getting started on the different types of concrete anchors available for this type of application. These questions include, but are not limited to:
- Will the signs be placed indoors or outdoors?
- If the sign is placed outdoors, should stainless steel concrete anchors be considered?
- How heavy is the sign? Anchors will have improved
holding values in correlation with larger diameter anchors being used
and the depth of embedment.
- What is the diameter of hole in the sign for the
placement of the fastener? It is important to check that the diameter of
the anchor chosen will fit through the hole in the sign. Concrete
anchors require a slightly larger hole in the sign than the designated
diameter of the anchor. For example, a 1/4" concrete anchor requires a
5/16" hole in the fixture.
Only once these questions have been answered will the
selection of the right fastener for your specific application begin.
Base Materials
While there
are three different types of base material that a sign can be attached
to, there are issues associated with each one. If the base material is
concrete, make sure that the fasteners being used are not too close
together. Generally, they are placed about 10x the diameter apart from
each other. It is also important to make sure that the anchors are not
within a distance equal to about 5x their diameter from any unsupported
edge. When attaching a sign to brick or block, the fastener can be
placed either in the mortar joint or in the brick/block itself. In the
mortar joint, the holding values attained will be determined by the
quantity as well as the quality of the mortar. If the concrete fasteners
are placed in the brick or block itself, then the holding values will
be determined by the quality of the base material and whether the anchor
is in the hollow or solid section.
Different types of Concrete Fasteners
Wedge Anchors
Wedge anchors
should only be used in solid concrete. They should never be used in
brick or block. These anchors come in a variety of diameters from 1/4"
to 1-1/4" and lengths ranging from 1-3/4" to 12". Wedge anchors are
available in zinc plated, hot-dipped galvanized and stainless steel. The
wedge anchor come complete with nut and washer and have excellent
holding values in concrete.
The wedge anchor installation process is simple and requires 5 steps:
- Drill a hole in the base material a minimum of 1/2" deeper than the wedge anchor's embedment. Use a carbide bit and hammer drill.
- Clean out the hole using compressed air and/or a wire brush.
- Place nut on the end of the anchor before hammering into the hole in order to protect the threads during installation.
- Hammer the anchor through the hole in the sign into
the hole drilled in the base material deep enough so a portion of the
threads is below the surface of the sign.
- Tighten the nut 3 or 4 revolutions to set the wedge
anchor. Torque values can be found on the wedge anchor technial
information page.
** See all diameters, lengths and prices for wedge anchors.
Sleeve Anchors
Sleeve anchors
are versatile fasteners that be be used in concrete, brick and block.
These anchors come in diameters ranging from 1/4"-3/4" and lengths from
5/8" to 6-1/4". Many diameters are available in zinc plated and
stainless steel. A variety of head styles are also available for many of
the sleeve anchors including: flat counter sunk, round head and hex
nut. The hex nut has the most choices in terms of length and diameter.
The flat counter sunk and round head are only available in the 1/4" and
3/8" diameter only. These anchors come complete with nut and washer and
their length is measured from underneath the nut and washer.
The sleeve anchor installation process is relatively simple:
- Drill a hole in the base material a minimum of 1/2"
deeper than the sleeve anchor will be embedded. Keep in mind that anchor
size is hole size. Use the correct carbide bit and hammer drill.
- Clean out the hole of all debris.
- Hammer the sleeve anchor through the sign's hole and
into the hole drilled in the base material until the washer is snug with
the sign.
- Finger tighten the nut and use a wrench to turn the
nut several times until it is tight. Do not overly tighten or the anchor
may spin in the hole.
** View all sleeve anchor diameters, lengths and prices to determine if these are the right anchors for your application.
Tapcons- Concrete Screws
Tapcons
are versatile fasteners that can be used in concrete, brick or block.
They are available in blue Climaseal® and 410 stainless steel. Standard
blue Tapcons come in two different diameters: 3/16" and 1/4". The
larger diameter Tapcon® is available in 3/8", 1/2", 5/8" and 3/4". These
large diameter screws are only available in hex washer head. The length
of screw needed will be determined by the thickness of the sign. The
standard blue screws require a minimum embedment of 1" and a maximum
embedment of 1-1/4".
Using Tapcons are fairly simple:
- Using the proper diameter carbide drill bit, drill a
hole in the base material a minimum of 1/2" deeper than the screw to be
embeded into it.
- Use a carbide bit and hammer drill. Remember that
the hole size should be slightly smaller than the diameter of the screw
being used.
- Clean out the hole with compressed air and/or a wire brush.
- Drive the screw through the hole in the sign using a
drill or wrench until snug. Make sure that if you are using a drill, it
doesn't spin the screw too fast and strip the treads or overtorque.
**View all Tapcon diameters, lengths and prices.
Please remember with all fastening jobs to keep safety in mind. Always follow safety instructions on all tools, and refer to manufacturer's installation instructions when available and always remember to wear safety goggles!
Article written by: Michael Pistorino, Concrete Fastener Specialist