How to Install a Flat Head Concrete Screw
Flat Head Tapcon Screws
The complete name of a flat-headed tapcon is a “flat Phillips countersunk tapcon." The flat-headed tapcon has a Phillips drive so that a Phillips type screwdriver can be used. The 3/16” flat-headed tapcon utilizes a #2-bit tip and the 1/4” requires a #3-bit tip.
Diameter of Flat Head Tapcons
The two diameters that are available in the flat-headed tapcon are 3/16” diameter and 1/4” diameter.
Length of Flat Head Tapcon Concrete Screws
The flat-headed tapcon length is measured as an overall length of the screw including the head. Flat-headed tapcons are manufactured in seven lengths for the 3/16” diameter: 1-1/4”, 1-3/4”, 2-1/4”, 2-3/4”, 3-1/4”, 3-3/4” and 4”. The 1/4” diameter is available in nine lengths: 1-1/4”, 1-3/4”, 2-1/4”, 2-3/4”, 3-1/4”, 3-3/4” and 4”, 5”, 6”.
Embedment Depth
Minimum embedment depth of a flat-headed tapcon is 1." Maximum embedment depth of a flat-headed tapcon is 1-3/4”.
Hole Diameter
The hole diameter that needs to be drilled into the base material is critical because the tolerance between the flat-headed tapcon diameter and hole size is critical. The hole must be drilled with a hammer-type drill and by using a carbide-tipped drill bit that meets ANSI standards. The 3/16” diameter hex head tapcon requires a 5/32” hole and the 1/4” diameter flat-headed tapcon requires a 3/16” hole.
Hole Depth
The depth of the hole in the base material needs to be a minimum of 1/4” deeper than the flat-headed tapcon will penetrate. This will ensure space for the dust that is created during the tapping process to fall out of the way, ensuring that the flat-headed tapcon will not bottom-out in the hole.
Hold Values for Flat-Headed Tapcon Screws
Diameter | Minimum Embedment | 2000 PSI Concrete | 2000 PSI Concrete |
---|---|---|---|
3/16” | 1” | 600 lbs (tension) | 720 lbs (shear) |
1/4” | 1” | 1380 lbs | 1200 lbs |
Flat Head Tapcon Product Information
Each flat-headed tapcon comes packaged with one correct diameter and length bit per box.
Description | Part Number | Bit Length x Diameter | Quantity Per Box |
---|---|---|---|
3/16” x 1-1/4 | TCF316114 | 5/32” x 3-1/2” | 100 |
3/16” x 1-3/4” | TCF316134 | 5/32” x 3-1/2” | 100 |
3/16” x 2-1/4” | TCF316214 | 5/32” x 4-1/2” | 100 |
3/16” x 2-3/4” | TCF316234 | 5/32” x 4-1/2” | 100 |
3/16” x 3-1/4” | TCF316314 | 5/32” x 4-1/2” | 100 |
3/16” x 3-3/4” | TCF316334 | 5/32” x 5-1/2” | 100 |
3/16” x 4” | TCF3164 | 5/32” x 5-1/2” | 100 |
1/4” x 1-1/4” | TCF14114 | 3/16” x 3-1/2” | 100 |
1/4” x 1-3/4” | TCF14134 | 3/16” x 3-1/2” | 100 |
1/4” x 2-1/4” | TCF14214 | 3/16” x 4-1/2” | 100 |
1/4” x 2-3/4” | TCF14234 | 3/16” x 4-1/2” | 100 |
1/4” x 3-1/4” | TCF14314 | 3/16” x 4-1/2” | 100 |
1/4” x 3-3/4” | TCF14334 | 3/16” x 5-1/2” | 100 |
1/4” x 4” | TCF144 | 3/16” x 5-1/2” | 100 |
1/4” x 5” | TCF145 | 3/16” x 6-1/2” | 100 |
1/4” x 6” | TCF146 | 3/16” x 7-1/2” | 100 |
Installing Flat Head Tapcon Screws
- Drill a hole in the base material using a hammer drill and correct diameter bit for the flat-headed tapcon screw being installed.
- Depth of hole should be drilled a minimum of 1/4” deeper than flat-headed tapcon would penetrate the base material.
- Clean the hole of all dust by using a wire brush, vacuum or compressed air.
- Insert flat-headed tapcon into the predrilled hole in the base material and turn clockwise until the head of tapcon is snug against the fixture.
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